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The starting point for my new seat289 views
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The form to simulate the tubings. Right side is the plastic electrical tubing for building the form.217 views
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First step, two layers of carbon with epoxy211 views
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next step, one thin foam sheet (0.2inch, white) and a foam wedge for the sandwich construction207 views
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two layers of carbon for the top side227 views
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Finish: the seat cutted out. On background you see the old seat (with hinge)237 views
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the rear seatback design, drawing on 0.2inch foam226 views
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first test with my papers bag.. the bag is too big, I need a other ;-)237 views
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glueing the foam with 5min epoxy233 views
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detail of the foam wedges for more stiffness232 views
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first test in the plane, take note of the space for the elbows244 views
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on the shoulder part, the seat is more wide, for more comfort239 views
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other view from top237 views
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the baggage door: pressing the sandwich carbon laminat236 views
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two layers of carbon on top and bottom and 0.2inch foam224 views
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test of the laminated seatback. Sorry, I have no pictures for the laminate process.224 views
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glue the upholstery foam. Glue is Pattex Contact Adhesive220 views
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preparing the leather for glue. Yes, its quality cattle leather for my old bones...212 views
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View from the top, while glueing210 views
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glue the leather on the seatback, upholstery is only 0.5inch232 views
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